Composite floor deck construction has become very popular. When the group of small or medium openings runs perpendicular to the span of the deck, the width of the hole should be considered to be the overall length along the string unless there is adequate deck remaining between the holes. The concrete acts as the compression material and the steel deck bonded to the bottom of the concrete acts as the tension reinforcing steel. The steel deck is a cold-formed corrugated steel sheet that spans between steel joists or beams and serves a dual purpose. Due to the potential safety issues in cutting the deck, check with your local regulations and project requirements before proceeding. Composite floor deck is used to produce a range of structurally sound and efficient flooring system and used in an array of applications. A close grouping of penetrations transverse to the span direction of the decking should be treated as a single large opening. General Design Information The concrete coring bit is mounted on a rotating shaft of a concrete core-drilling machine and is secured to the wall or floor. A.C.T. Composite Metal Floor Deck: Side Lap Types. Ponding can cause unintended dead load on the structure. A solid cylindrical concrete core or “slug” and metal deck under the cured concrete are removed from the hole once the drilling is complete. This beam can be designed as a reinforced beam or as a structural plain concrete beam to carry the sum of the dead weight of the deck-slab plus the superimposed design loads. Therefore, there are two main structural functions to be considered for the design of composite decks; (a) design the steel deck as a form to support construction loads, and (b) design the composite slab for superimposed floor loads after the concrete hardens. However, the design of the steel deck to serve as a form is usually more critical than the design of the composite floor to support superimposed floor loads. 1 1/2" Composite Floor Deck 2" Composite Floor Deck 3" Composite Floor Deck ©2020 A.C.T. Cutting the deck before the concrete is poured and cured reduces the flexural capacity of the deck and can induce excessive deflection. It serves as a form during the construction phase while the concrete is poured and cured and serves as reinforcement to act compositely with the concrete to support the floor loads. Composite floor deck construction has become very popular. Once the concrete cures, the resulting composite floor system provides superior strength and stiffness. It can be made with the standard interlocking side lap or a screw fastened side lap. Galvanized steel is recommended for corrosive and high moisture environments. De très nombreux exemples de phrases traduites contenant "composite floor decks" – Dictionnaire français-anglais et moteur de recherche de traductions françaises. A detailed design guide can be found in the Steel Deck Institute’s (SDI) Diaphragm Design Manual, Edition 4 (SDI-DDM04). Composite deck is a similar product to roof deck and is a fluted steel sheet, 38 mm or 76 mm deep. ASC Steel Deck offers a robust selection of floor deck products. Research has shown that the presence RIVKHDUVWXGVIRUFRPSRVLWHEHDPGHVLJQLQtXHQFHVWKHPRPHQWFDSDFLW\ of the composite deck system. Available Finishes: Galvanized - G60, Galvanized - G90, Other Finishes Available Upon Request, Available Widths: 36", 24" Contact Us For Availability. Composite deck slabs are single span condition with the deck serving as the positive reinforcing for the slab. Auckland. However, when the groups of openings run parallel to the bearing direction of the deck, the width of the opening can be considered as the width of a single hole (Figure 7). Shallow Composite Floor Decks Four different PMF profiles provide the optimum solution for short to medium unpropped or propped span conditions. KS FlorDek75. These openings can range from small holes for pipes and conduits to larger openings for mechanical ductwork, storm drain pipes, or a group of small holes. The steel section is generally designed to act compositely with the floor slab. East Tamaki. Home > Shop by Product > Composite Floor Deck. Concrete core drilling involves drilling rounded holes in concrete walls or floors (Figure 1). Also, cutting the web of the steel deck before the concrete is poured can reduce the steel deck’s vertical shear capacity locally around the opening and may result in deck web crippling under concentrated loads such as the weight of people or equipment on the deck during construction. Due to the complexity of the design procedures of composite floor decks, deck manufacturers usually provide tables summarizing permissible loads, section properties, maximum unshored spans, superimposed loads, and diaphragm shear loads. Typically, openings are created by core-drilling the concrete floor or setting sleeves to create an opening before concreting. Once the concrete is placed under the composite floor deck, the steel acts as a support structure for the concrete’s entire life. ComFlor ®, the new generation in composite steel floor decking systems joins Steel & Tube, New Zealand’s leading distributor of steel and stainless steel products and services – bringing the world of steel-framed construction closer to you. Check with your local regulations and project requirements on whether it is permissible to cut the deck. The decking not only acts as a permanent formwork to the concrete but also provides sufficient shear bond with the concrete so that, when the concrete has cured, the two materials act together compositely to resist the loads on the deck. It is highly recommended that the deck not be removed from the opening before the concrete is cured. However, these tables consider the deck as a solid uniform platform with no openings or penetrations. PO Box 259240. Length Gauge Finish This article provides an overview of the various methods of creating small and medium-sized penetrations and their impact on the structural performance of composite decks. The design of composite steel deck-slab systems reflects the engineering concepts used to design reinforced concrete beams. Note that, for the design of small or medium openings, location and spacing of the openings should also be considered. Composite floor decks have embossments that grip the concrete slab and they are typically reinforced with rebar or wire mesh which creates a strong bond with the concrete floor. F: +64 9 273 1110. Composite Floor Deck is available in composite slab construction and can be used with composite beams to provide an efficient structural floor system. Galvanize Composite Floor Deck Steel Decking Slab Comflor 60 Profile Equivalent. concentrated load per foot width of the deck, and (c) the dead weight of steel deck plus not less than 50 pounds per square foot (psf) uniform construction live load. ComFlor 60 composite floor profile offers the ultimate in lightweight steel decking for all multi-rise buildings. Openings can reduce the structural capacity of the composite deck. We offer 1.5", 2" or 3" deep composite decks. Composite decking is also used as a horizontal shear diaphragm to stabilize the building and to transfer in-plane shear loads (such as wind and seismic forces) to the building’s main frame lateral resistance system (Figure 5). Since openings can impact the deck performance, the engineer must independently examine the penetrations and their effects on deflection, bending, and shear strength of the deck to determine if reinforcement for the deck is needed. In this method, the opening is formed by setting sheet metal sleeves in the deck (Figure 2). Cordeck Composite Floor Deck is used to create a steel/concrete composite floor in steel frame construction. Welcome. Metal Deck Products | In Floor Cellular Raceway Systems | HH Robertson | The Steel Deck Institute (SDI), Manual of Construction with Steel Deck (SDI-MOC3), provides some examples of decked over floor opening closures, as illustrated in Figure 3. Openings can have a significant impact on the structural performance of decks. The steel deck must be examined by a professional engineer to determine if additional steel elements or temporary shoring are needed. Check with your local regulations and project requirements on whether it is permissible to cut the deck. We aim to close the gap to the industry by improving the awareness about latest trends in Civil Engineering. The type and thickness of concrete specified will generally determine whether fireproofing will be required on the underside of the FormLok or Vercor deck. It is highly recommended to leave the steel deck intact until the concrete has cured. Therefore, the location of the holes and the reinforcement should be coordinated with the structural engineer before coring. It combines exceptional spanning capabilities with reduced concrete usage to provide a cost-effective and attractive floor solution that is easy to install. Summary Small or medium penetrations may be accommodated without structural frames. Simply put, concrete is good for compression and steel is good for tension. COMPOSITE FLOOR. PN005c-GB states that The fire design of composite slabs constructed with fibre reinforced concrete needs specialist calibration and software, the theory of which is outside the scope of PN005c-GB. DACS Composite floor decks are used to create a composite structure with the concrete slab that is poured upon it. If you require assistance in selecting the composite floor deck products most suitable for your project, please contact a Cordeck DEXPERT® today for a free expert consultation.  Lowest composite deck-slab weight per square foot for the specified concrete thickness above the deck  Meets SDI 1.5WR (wide rib) standard profile requirements Composite deck 11⁄ 2inch depth, 36 inch coverage 7 foot to 12 foot Optimal Span Range There are two main methods to create small and medium openings in composite floor decks: core-drilling holes and sleeving or boxing-out openings. Composite floors consist of a concrete topping cast onto a metal deck. Openings can reduce the structural capacity of the composite deck. Cordeck offers you a choice of three Composite Floor Deck products with varying spanning and loading capabilities to suit your structural requirements. What is Composite Floor Deck Used For? In this method, the concrete above the top of the deck along the opening’s edges, perpendicular to the ribs, is assumed to act as a shallow beam, as illustrated in Figure 6. This composite floor deck is available in either a 36 or 24-inch cover width and features a pitch of 12 inches. The topping can be light-weight or normal-weight concrete. To maintain the deck’s structural stability and strength during its service life, a qualified structural engineer should evaluate the openings and their impact on the structural performance of the slab/deck system and provide a reinforcement plan as required. 1 to ANSI/SDI C-2011 - November 2012 (2) Interpretation No. Cordeck Composite Floor Deck is used to create a steel/concrete composite floor in steel frame construction. Composite action is obtained by the shear bond between the concrete and the deck. Check with your local regulations and project requirements on whether it is permissible to cut the deck. KS FlorDek50. A composite metal floor consists of a concrete slab cast onto a standard metal deck (shallow) or specialist metal deck (deep). An associated increase of the dead load on the deck may result from additional concrete poured to provide a level floor elevation. Cordeck manufactures and delivers the widest range of quality corrugated steel deck products and accessories for virtually any building application or requirement. What distinguishes composite deck from plain deck (floor or roof) is the composite structural action developed between the steel deck and a concrete slab. Composite Floor Decks Ltd. 7 Bruce Roderick Drive. Also, cutting the web of the steel deck before the concrete is poured can reduce the steel deck’s vertical shear capacity locally around the opening and may result in deck web crippling under concentrated loads such as the weight of people or equipment on the deck during construction. USE UL RECOGNIZED FORMLOK® AND VERCOR® DECKS … Composite slabs consist of profiled steel decking with an in-situ reinforced concrete topping. Standard composite deck has embossments in the vertical ribs that bond with the concrete slab to develop a composite floor system. The engineer should also check the deflection of the deck at the construction stage to limit excessive deflections, which can lead to ponding of the concrete. Additionally, non-compliance could lead to potential safety issues. This can lead to concrete ponding during construction. The process by which fibre reinforced composite steel deck floors are to be designed for fire to the Eurocodes has not yet been established. Structural Composite Floor with Metal Deck: Quick Tips and Tricks. To maintain the deck’s structural stability and strength during its service life, a qualified structural engineer should evaluate the openings and their impact on the structural performance of the slab/deck system and provide a reinforcement plan as required. Due to the possible close spacing of existing floor slab reinforcement, reinforcement could likely be unintentionally cut during this process. Composite Floor Deck ผลิตภัณฑ์โครงสร้างเหล็ก ระบบแผ่นพื้นเหล็กกึ่งสำเร็จรูป. In steel construction the composite floor profile is placed on the top flange of the beam. Metal Deck Supply provides 2 Composite Floor Deck, 2 Composite Floor Decking, 2 Floor Decking, 2 Floor Deck, Metal Deck, Metal Decking, Floor Deck, Floor Decking, 2.0 VLI, Deck, Decking, Metal Deck … Call 305-760-2575 FOR A FREE QUOTE Allowable Superimposed Load (ASD) ClearSpan (ft. – in.) Creating Openings 1.5CD, 1.5CDI Composite Deck Both … The bending capacity of the composite steel deck must be sufficient to resist out of plane gravity loads on the deck, which are typically superimposed dead and live loads in addition to the concrete and deck self-weight (Figure 4). Openings and penetrations in composite slab decks are an unavoidable part of any structure to accommodate the installation of various mechanical, electrical, and plumbing systems. It serves as a form during the construction phase while the concrete is poured and cured and serves as reinforcement to act compositely with the concrete to support the floor loads. ANSI/SDI C-2011 Standard for Composite Steel Floor Deck - Slabs Please Note: The following updates are available for ANSI/SDI C-2011: (1) Errata No. Intermediate joists or beams function as web stiffeners, and the perimeter beams act as the beam flanges. Keystar Industries stocks composite floor deck that’s engineered as a ribbed profile deck with special rolled-in embossments designed to interlock with the concrete slab. Our History. 110 PCF Lightweight Concrete Composite Floor Deck . The combined (or composite) strength reduces the overall weight bearing on the supporting structure including the foundations, which results in a lightweight building with long clear spans. Keystar Industries, a Composite Deck Supplier, stocks a variety of composite metal floor decking products: 1.5”, 2”, 3”. It is highly recommended that the deck not be removed from the opening before the concrete is cured. Composite Metal Floor Deck can be manufactured with 2 different types of side laps. It also must evaluate three separate load combinations: (a) the dead weight of concrete and steel deck plus a 20 pound per square foot (psf) uniform construction live load, (b) the dead weight of concrete and steel deck plus a 150 pounds (lb.) Openings in composite floor decks are a common part of any building. VERCO UL FLOOR - 1 | NOVEMBER 2020 VERCO® COMPOSITE & NON-COMPOSITE DECK • Verco FormLok composite and Vercor non-composite slabs may be used to meet hourly fire ratings. Aside from acting as a frame, a metal composite deck that is fused with concrete normally will have superior strength and stiffness. There are two main methods to create small and medium openings in composite floor decks: core-drilling holes and sleeving or boxing-out openings. 1-1/2” Composite deck is used when the slab and support to support distance are both moderate in size. SCI should be contacted for further information. This design must meet the minimum design loads specified in the American National Standards Institute’s and the Steel Deck Institute’s Standard for Composite Steel Floor Deck-Slabs, ANSI/SDI C-2017. Deep Composite Floor Decks However, cutting out the slab before the concrete is cured can prevent the deck from properly acting as a form. The 3” composite floor deck is available in 16, 18, 20, or 22 gauges and is finished in a galvanized steel for superior strength and durability. Therefore, there are two main structural functions to be considered for the design of composite decks; (a) design the steel deck as a form to support construction loads, and (b) design the composite slab for superimposed floor loads after the concrete hardens. Cordeck offers you a choice of three Composite Floor Deck products with varying spanning and loading capabilities to suit your structural requirements. Our Services. Structural Considerations for Openings in Composite Floor Decks. Cutting the deck before the concrete is poured and cured reduces the flexural capacity of the deck and can induce excessive deflection. This is a truly excellent feature and gone are the days of using Filled Regions to depict how the Slab Boundary details should be set out. These openings allow contractors to install relevant building systems such as heating, ventilation, and plumbing. That is because the beams, deck, and concrete will act together structurally. This can lead to concrete ponding during construction. Per the SDI Floor Deck Design Manual (FDDM), large openings should be designed to have all deck bearing edges supported by structural framing. 2 to ANSI/SDI C-2011 - May 2015 The steel deck profile and thickness need to be chosen such that the unshored span of the steel deck can support the construction loads. Composite floors consist of a concrete topping cast onto a metal deck. Each quote for composite floor deck is based on: The specific composite deck chosen Number of sheets or sq. It is essential that all openings are examined by a professional engineer to determine their influence on the deck and whether reinforcement around the opening is needed. The steel deck profile and thickness need to be chosen such that the unshored span of the steel deck can support the construction loads. Per SDI-FDDM, large openings should be designed to have all deck bearing edges supported by structural framing. It combines structural efficiency with a speed of construction that offers an economical solution for a wide range of building types, including commercial, industrial, or residential buildings. Floor decks are engineered for composite beam design and full value shear connectors can be used. It combines structural efficiency with a speed of construction that offers an economical solution for a wide range of building types, including commercial, industrial, or residential buildings. Alternatively, there are some cast-in firestop systems, including firestop cast-in sleeves, that can improve and simplify the entire installation process and increase the productivity and efficiency of contractors. Per the SDI Floor Deck Design Manual (FDDM), large openings should be designed to have all deck bearing edges supported by structural framing. Composite Floor Decks Limited was incorporated in 2004. Botany. The structure consists mainly of profiled steel decking … The composite deck initially acts as a stay-in-place form for the concrete floor slab. The determining factors for selecting the proper composite deck are the depth of the slab, weight of the concrete (normal weight or lightweight), the support spacing and the uniform load you are trying to support. Cordeck is a family-owned and operated United States company that manufactures and sells high-quality corrugated steel deck products and accessories for the construction industry. However, contractors may cut the opening through the steel deck before the concrete is poured; they see this as a more straightforward installation with less labor, allowing immediate access to the openings before the concrete is poured. Civilax is the Knowledge Base covering all disciplines in Civil Engineering. China Composite Floor Deck manufacturers - Select 2020 high quality Composite Floor Deck products in best price from certified Chinese Plastic Wood manufacturers, Outdoor Floor suppliers, wholesalers and factory on Made-in-China.com คุณสมบัติเด่น. Diamond concrete-core drills are the most commonly used tools for this process. An associated increase of the dead load on the deck may result from additional concrete poured to provide a level floor elevation. Assigning Boundary Cantilevers – Did you know that you can alter the setout of the Steel Deck and Concrete Slab relative to each boundary individually. New Zealand. For this purpose, the composite deck shear diaphragm is modeled as a horizontal beam with interconnected floor deck units that act as the beam web. Our lightweight composite and non-composite steel deck profiles have depths that range from 7⁄8" to 7 1⁄2" and panel lengths range from 3'-6" to 45'. P: +64 9 273 1111. Cordeck is a family-owned, full-service manufacturer of high-quality Corrugated Steel Deck and Accessories, In Floor Cellular Raceway Systems, Anchor Channel Box Blockouts, and offers Laser Cutting Services. The steel deck is a cold-formed corrugated steel sheet that spans between steel joists or beams and serves a dual purpose. Due to the potential safety issues in cutting the deck, check with your local regulations and project requirements before proceeding. Openings that are of medium or small size may be accommodated without structural frames. 1 to ANSI/SDI C-2011 - September 2012 (3) Errata No. COMPOSITE FLOOR DECK. ft. 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